Gerhard Petri Vilnius UAB

Nexans
e-paslaugos

Branch couplings for 1 kV cables with plastic and oil-paper insulation and insulation-piercing multi-core ring cable branch terminals Hellstern

Cable

The branch coupling is designed for armoured and unarmoured four-conductor cables with a cross-section of 1 kV up to 240 mm2 with plastic and oil-paper insulation.
Ex: N(A)YY, N(A)YBY, AXPK, ВВГ, АВВГ.

Connecting sleeve design

The coupling shall be so designed that it can be mounted under voltage using compact ring branch terminals. The mastic wrapped around the cores and the branch terminal provides sealing and insulation. An outer Thermo shrink sheath reinforced with glass fibre encapsulates the outer sheath of the cable and provides mechanical protection for the sleeve. The sleeving kits for armoured cables additionally include an unsoldered earthing fitting. Cables with oil-paper insulation shall be encapsulated with additional oil-resistant mastic and a glove for the branch cable.

Abbreviations for conductor types

sm: sector multicore
se: sectorial monolith
rm: round multicore
re: round monolith

Insulation-piercing multicore circular cable branch terminals Hellstern

Hellstern ring cable terminals guarantee simple and reliable installation and maximum safety when connecting the branch to the main cable without disconnecting the voltage. These clamps are suitable for aluminium and copper, multi-stranded and monolithic conductors, as well as for cables with PVC and XLPE insulation. Thanks to their compact design, the clamps can be installed in Raychem Thermo shrink branch couplings and in small pour-in couplings.

Installation

The outer sheath of the cable is removed and the core separators are inserted between the cores. Both sides of the clamp are placed on the cores and the outer screws are slightly tightened. The ends of the cores of the branch cable, with the insulation removed, shall be inserted into the designated holes in the terminal and the internal screws shall be fully tightened. The terminal halves shall be fully engaged by tightening the two outer screws and the contact segments shall simultaneously pierce the insulation of the main cable strands. The outer metal ring-shaped casing of the terminal shall be insulated at all times from live conductors.

– For 3½ and 4 core cables
– The contact segments have an integrated cutting-depth limiter
– The openings for the branch cable are grooved
– No special torque wrench is required for installation
– Exceeds the requirements of VDE 0220

Materials

Housing: high-strength aluminium alloy
Contact segments: electrolytically alloyed bronze
Insulating parts: glass fibre-reinforced polymer
Bolts: galvanised steel 12.9




    Branch couplings with Hellstern ring branch terminals for plastic insulated four-core cables

    Rated voltage Uo/U (kV) Main cable (mm²) Branch cable (mm²) Product code for ordering Dimensions (mm)
    L                       D
    rm/sm re/se rm/sm re/se
    0,6/1 5×2,5-10 5×2,5-10 SMOE 81601* 250 50
    4-16 4-16 SMOE 81426* 380 55
    35-70 50-95 6-50 6-70 BMHM 1001-4B1-4874 500 135
    70-120 95-150 6-50 6-70 BMHM 1001-4B1-6875 500 135
    150 185 6-70 6-70 BMHM 1001-4C1-6878 500 135
    185 240 6-70 6-70 BMHM 1001-4D1-6879 500 155
    240 6-70 6-70 BMHM 1001-4D1-6880 500 155
    95-120 120-150 10-95/
    35-120
    16-120/
    50-150
    BMHM 1001-4D2-6877 560 155

    * Insulated single-core connectors are included in the coupling kit.

    Branch couplings with Hellstern ring branch terminals for 3½ core cables with plastic insulation

    Rated voltage Uo/U (kV) Main cable (mm²) Branch cable (mm²) Product code for ordering Dimensions (mm)
    L                   D
    Phase cores neutral
    rm/sm re/se rm/sm re/se rm/sm re/se
    0,6/1 70-120 95-150 35-70 50-95 6-50 6-70 BMHM 1001-4B1-4875.3 500 135
    150 185 70 70 6-50 6-50 BMHM 1001-4C1-6878.3 500 135
    185 240 95 95 6-50 6-50 BMHM 1001-4D1-6879.3 500 155
    240 120 120 6-50 6-50 BMHM 1001-4D1-6880.3 500 155

    Branch couplings without branch terminals

    Rated voltage Uo/U (kV) Cross-section of the cores (mm²) Product code for ordering Diameter of branch clamp (mm) Dimensions (mm)
    L                 D
    Main cable Branch cable
    Branch couplings for unarmoured cables with plastic insulation
    0,6/1 16-185 6-95 BMHM 1001-4B1 115 500 135
    95-185 6-95 BMHM 1001-4C1 115 500 135
    95-240 6-70 BMHM 1001-4D1 135 500 155
    95-240 6-150 BMHM 1001-4D2 135 560 155
    Branch couplings for cables with plastic insulation and steel strap armor or aluminum strap screen
    0,6/1 16-185 16-95 BMHM 1031-4C1-CEE01 115 560 135
    + EPPA   206-4-250*
    95-185 16-95 BMHM 1031-4C1-CEE01 115 560 135
    95-240 50-120 BMHM 1031-4D1-CEE01 135 560 155
    Branch couplings for main cables with oil-paper insulation and branch cables with plastic insulation
    0,6/1 35-95 35-95 SMOE 81551 115 560 135
    120-185 35-95 SMOE 81503 115 560 135
    120-240 35-95 SMOE 81740 135 650 155

    * If the cross-section of the cores is less than 95 mm², the filling mastic EPPA 206-4-250 must be ordered in addition.

    Ring terminals for 4-core cables

    Product code for ordering Main cable Branch cable Dimensions (mm) Opening width for key (mm) Weight (kg/100 vnt)
    Standard clamp Reflector with breakaway head rm/sm (mm²) re/se (mm²) rm/sm (mm²) re/se (mm²) A/B/diam.
    HEL-4874-35re 35 6-35 6-35 87/87/96 6/5 42,4
    HEL-4874 HEL-4874-AK 35-70 50-95 6-50 6-70 87/87/96 6/5 42,4
    HEL-6874 HEL-6874-AK 50-70 70-95 6-50 6-70 87/87/96 6/5 42,6
    HEL-6875 HEL-6875-AK 70-120 95-150 6-50 6-70 87/87/96 6/5 42,2
    HEL-6876 HEL-6876-AK 95-120 120-150 6-50 6-70 91/87/100 6/5 44,6
    HEL-6877 HEL-6877-AK 95-120 120-150 10-95/35-120 16-120/50-150 100/120/125 6/6 46,0
    HEL-6878 150 185 6-70 6-70 103/93/115 6/5 60,0
    HEL-6879 185 240 6-70 6-70 110/115/124 8/5 69,4
    HEL-6880 240 6-70 6-70 110/115/124 8/5 69,4
    HEL-5876 HEL-5876-AK 120-150 6-50 6-70 91/87/98 6/5 46,0
    HEL-5877 HEL-5877-AK 120-150 10-95/35-120 16-120/50-150 100/120/125 6/6 46,0

    Note: A – height, B – width.

    Ring clamps for 3½-core cables with a reduced neutral cross-section

    Product code for ordering Main cable Branch cable Dimensions (mm) Opening width for key (mm) Weight (kg/100 vnt)
    Fazinė gysla neutralė
    rm/sm (mm²) re/se (mm²) rm/sm (mm²) re/se (mm²) rm/sm (mm²) re/se (mm²) A/B/diam.
    HEL-4875.3 70-120 95-150 35-70 50-95 6-50 6-70 87/87/96 6/5 42,2
    HEL-6878.3 150 185 70 70 6-50 6-50 110/115/115 6/5 63,8
    HEL-6879.3 185 240 95 95 6-50 6-50 110/115/124 8/5 73,2
    HEL-6880.3 240 120 120 6-50 6-50 110/115/124 8/5 72,2

    Note: A – height, B – width.

     

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